Toughliner - for un-, low- and high-alloy steel wires
Tough Liner is the conduit with extremely high wear resistance and low coefficient of friction at the same time. The spiral is made of flat steel wire with rounded edges and a tensile strength of more than 1,500 N/mm2. The tube is encased in two layers with PE inside and outside with PA12. This gives an excellent durability, achieved even under extreme conditions. The hose is so stiff on one hand, that it always sets the largest possible bending radius and yet so flexible that even strong robot movements over a long time can be tolerated.
With the coupling CRNG40 the Tough liner is connected without interfering transitions.
Technical data
| Weight of product | 0,25 kg je m |
| Coefficient of friction | 0,20 |
| Outside-/Inside diameter | 11,7 mm/5,7 mm |
| Diameter of welding wire | up to 2 mm |
Toughliner EXTRA - for extreme demands
Toughliner Extra is built of a flat steel wire with rounded edges and an additional fortification with longitudinal wires. This allows Toughliner Extra to withstand extreme tensile stress. The couplings CRNG40 may be used the same way as with Toughliner.
Technical data
| Weight of product | 0,25 kg/m |
| Coefficient of friction | 0,20 |
| Outside-/Inside diameter | 11,7 mm/5,7 mm |
| Diameter of welding wire | up to 2 mm |
Toughliner Flex - very flexible
Toughliner Flex consists of a spiral wound from a round wire with a soft coating and is therefor extremely flexible. It can be used in areas were extreme flexibility is required. The couplings CRNG 40 can be used in the same way as with Toughliner. Maximum bundle length 25 m.
Technical data
| Weight of product | 0,25 kg/m |
| Coefficient of friction | 0,20 |
| Outside-/Inside diameter | 11,7 mm/5,7 mm |
| Diameter of welding wire | up to 2 mm |
Softliner - for non-ferrous metals and high alloyed steels
Softliner is a high density PE hose with a low coefficient of sliding friction and yet good resistance. Softliner is used for filler metals made of aluminium and copper alloys, as well as for high-alloy steels. This hose is recommended for more static applications. For use with robots and strong movements, the DUROLINER should be used. With the CRNG40 coupling, the softliner is connected without any interfering transitions.
For cutting the Softliner, we recommend our Cutty tool.
DUROLINER - for non-ferrous metals and high-alloy steels with extreme kink resistance
DUROLINER is a significantly improved PE hose with high hardness and low coefficient of sliding friction. DUROLINER is used where breaks occur with Softliner due to strong axial movements, especially in the area of the connections. In addition, DUROLINER is identical to Softliner. With the CRNG40 coupling, the DUROLINER is connected without disturbing transitions.
For cutting the DUROliner, we recommend our Cutty tool.
Technical data (Softliner and DUROLINER)
| Weight of product | 0,05 kg per m |
| Coefficient of friction | 0,20 |
| Outside-/Inside diameter | 11,7 mm/7,7 mm |
| Diameter of welding wire | up to 2 mm |
Strain relief for Toughliner and Softliner
Kinking of the conduit directly behind the connection can be avoided. The strain relief is recommended for extremely fast robot movements.
Wall brackets Toughliner and Softliner
For the attachment of the Softliner and Toughliner to a wall a suitable bracket is available. The internal thread is M6.
Reference table
| Designation | Item number | Weight [kg] | Qty in stock |
|---|---|---|---|
| Conduit Softliner | 10,40,1,0001 | 0.05 | 2050 |
| Conduit Toughliner | 10,40,1,0002 | 0.25 | 807 |
| Strain relief for Soft- and Toughliner | 10,40,1,0003 | 0.25 | 15 |
| Wall bracket for Soft- and Toughliner | 10,40,1,0005 | 0.01 | 236 |
| Conduit Toughliner Extra (violett) | 10,40,1,0006 | 0.25 | 1020 |
| Conduit Toughliner Flex yellow | 10,40,1,0007 | 0.25 | 1837 |
| Conduit DUROLINER | 10,40,1,0008 | 0.05 | 21 |
| Conduit DUROLINER 8,6/4,4 mm | 10,40,1,0009 | 0.05 | 2000 |
Additional information
Video instructions
The videos show how the different conduits are assembled.