Rolliner 3G - up to 1,6 mm wire diameter and no tools needed for assembling
Rolliner 3G is the continuation of the roll-guided wire feed hose, which has been successful for 10 years, with significant improvements. The individual elements contain a pair of rollers and are connected to one another via joints. Each element is turned by 90 ° to the adjacent element, whereby the welding wire is guided entirely by rollers. As a result, the friction is significantly reduced in comparison to conventional wire guide hoses. Between the individual pairs of rollers there is a conical guide, which during threading leads the wire to the next pair of rollers, thus ensuring trouble-free threading over narrow radii.
- Due to its low friction, Rolliner 3G allows significantly longer wire runs between the pay-off pack and the wire feeder. In many cases it is possible to avoid additional drives.
- Rolliner 3G is not a wearing part and is maintenance-free for several years. The welding process becomes more stable as less slippage occurs due to the low forces in the wire transport system.
- Rolliner 3G can be shortened or extended without tools. For shorting the use of a separation tool is recommended.
Rolliner 3G
Effortless threading by means of a patented, conical guide of the wire from roller pair to roller pair!
Technical data
| Length | Any - maximum length of conduit 25 m, can be extended with hose connector |
| Outside diameter | 28,5 mm |
| Bending radius | Minimum 70 mm at wire threading and during operation |
| Maximum wire diameter | 1,6 mm |
| Conveyable alloys | All material types can be transported by Rolliner 3G (round wires), ie steel, stainless steel, aluminum, copper, etc. |
| Maximum wire feed speed | 30 meters per minute |
| Weight per meter | 200 grams |
| Wire temperature | Maximum 40° Celsius |
| Coefficient of friction | 0,08 |
Connectors
The inlets and outlets of the Rolliner 3G have a 1/4 "internal thread and a 1/2" external thread. As a result, the CRNG20 or CRNG40 quick couplings can be used.
Wire end controls, drum connectors and decoiling aids can be easily used.
Assembling
- Insert elements into protective hose
- Insert the holding clips at the inlet and outlet
- Connect the wire inlet and outlet
When inserting the housings into the protective sleeve, observe the directional arrows printed on the housings.
Disconnect housings
A separation tool is available for easier separation of the housings.
Reference table
Rolliner 3G
| Designation | Item number | Qty in stock | Weight [kg] |
|---|---|---|---|
| Connector conduit PA12 Rolliner 3G | 10,20,2,0004 | 28 | 0.04 |
| Connector wire inlet Rolliner 3G with retaining clip | 10,30,3,0001 | 113 | 0.05 |
| Connector wire outlet Rolliner 3G with retaining clip | 10,30,3,0002 | 134 | 0.05 |
| Retaining clip Rolliner 3G | 10,30,3,0003 | 138 | 0.04 |
| Rolliner 3G with conduit PA12 | 10,30,3,0100 | 470 | 0.34 |
| Rolliner 3G without conduit | 10,30,3,0150 | 273 | 0.24 |
| Parting tool Rolliner 3G | 10,40,2,0001 | 37 | 0.05 |
Application
Rolliner 3G is very successfully used in systems with energy chains.
