DLDA1 for extreme wire feeding distances

Pneumatic feed assist DLDA-1 on drum hood
Pneumatic feed assist DLDA-1 on drum hood

The friction of the wire in the conduit is caused by the fact that the wire rests against the inside of the tube. This grows exponentially with the bending angle and, depending on the coefficient of friction rapidly to a complete blocking of the wire electrode.

The pneumatic feed assist DLDA1 exerts a permanent and continuously adjustable pressure to the wire electrode. The latter is pressed against the outer wall of the conduit, where it causes about the same friction as otherwise against the inner wall. Ideally, the air pressure is adjusted so that the wire at the outlet of the conduit may be pulled or blocked with just two fingers (few Newtons). The wire feeder can then supply any quantity of wire with the least amount of force.

The Euler-Eytelwein formula fails here. However, approximately the double angle can be achieved by using the DLDA1.

The DLDA1 can be either be placed on the drum hood with the connector AER200 or decoiling aid ASH-80, or just snapped in between the conduit (Toughliner, Softliner, Rolliner). The coupling CRNG40 is provided for standard use with the DLDA1.

Pneumatic feed assist DLDA-1 with conduit in in- and outlet
Pneumatic feed assist DLDA-1 with conduit in in- and outlet
Maintenance unit for DLDA-1
Maintenance unit for DLDA-1
In- Outlet guide 1/2" for DLDA-1
In- Outlet guide 1/2" for DLDA-1
In- outlet guide 1/4" für DLDA-1
In- outlet guide 1/4" für DLDA-1
Feed rolls for ferrous metals
Feed rolls for ferrous metals
Feed rolls for non ferrous metals
Feed rolls for non ferrous metals
Insulation plate
Insulation plate

Technical data

Wire feed speed 0-30 m/min
Feeding force 0-60 N (adjustable by air pressure 0-6 Bar)
Dimensions LxBxH 100x140x160 mm
Weight 5,1 kg
Wire diameter 0,8-1,6 mm
Air consumption ca. 20-30 cbm/h
Recommended pneumatic oil Klueber Airpress 32 or similar

Reference table

Pneumatic feed assist

Designation Item number Qty in stock Weight [kg]
Pneumatic feed assist DLDA-1 10,50,1,0001 20 5.1
Maintenance unit for DLDA-1 10,50,1,0002 1 0.9
Disc for DLDA-1 10,50,1,0003 46 0.15
Insulation plate for DLDA-1 10,50,1,0004 21 0.17
In-Outlet guide 1/4" for DLDA-1 10,50,2,0001 33 0.02
In-Outlet guide 1/2" for DLDA-1 10,50,2,0002 39 0.04
Feed roll 0,8/1,0mm Fe 10,50,3,0008 1 0.11
Feed roll 1,0/1,2mm Fe 10,50,3,0010 4 0.11
Feed roll 1,2/1,6mm Fe 10,50,3,0012 3 0.11
Feed roll 1,6/2,4mm Fe 10,50,3,0016 10 0.11
Feed roll 0,8/1,0mm Al, Cu 10,50,4,0008 25 0.11
Feed roll 1,0/1,2mm Al, Cu 10,50,4,0010 14 0.11
feed roll 1,2/1,6mm Al, Cu 10,50,4,0012 78 0.11
Feed roll 1,6/2,0mm Al, Cu 10,50,4,0016 10 0.11
Feed roll 2,4/3,2mm Al, Cu 10,50,4,0024 Not in stock 0.11
Feed roll 1,2/1,6mm knurled groove 10,50,6,0012 Not in stock 0.11