Datasheet - Rod/wire electrode for Copper alloys

Typical composition in %  
Al < 0,02
Si 2,80 - 2,95
Mn 0,75 - 0,95
Sn < 0,05
Zn < 0,10
Pb < 0,01
Fe < 0,10
Ni < 0,05
P < 0,05
Others total < 0,50
Classification  
ISO 24373 S Cu 6560 (CuSi3Mn1)
DIN 1733 SG-CuSi3
Material No. 2.1461
BS 2901 part 3 C 9
AWS A 5.7 ER Cu Si - A
Base materials
CuZn5; CuZn10; CuZn15; CuSi2Mn; CuSi3Mn
Remarks

Modified CuSi3 with silicon content between 2.8 - 2.95%, especially for Laserbrazing and MIG-brazing in the automotive industry. Wire surface is 100% eddy current controlled. Wire diameter is 100% laser controlled. There are no cold pressure welds of the wire within one drum or spool.

Physical properties (Approx. values)  
Electrical conductivity [S*m/mm²] 3 - 4
Density [kg/dm³] 8,5
Solidus-Temperature [° C] 910
Liquidus-Temperature [° C] 1025
Tensile strength Rm [MPa] 330 - 370
Elongation A5 (Lo=5d0) [%] 40
Hardness [HB] 80 - 90
Welding position
PA, PB, PC, PD, PE, PF
PA
PA
PA
PA
PB
PB
PC
PC
PC
PC
PD
PD
PE
PE
PE
PE
PF
PF
PF
PF
Shielding gas
I1, I2, I3 (Argon, Helium or Argon/Helium-mixtures)
Polarity
MIG =+, TIG ~
Dimensions  
MIG-wires [mm] 0,8; 1,0; 1,2; 1,6;
TIG-rods [mm] 1,6; 2,0; 2,4; 3,2; 4,0;
Packaging
Spools Packaging units
S 200 / 5 kg n/a
S 300 / 15 kg 25 spools = 375 kg (Pallet)
B 300 / BS 300 / 15 kg 25 spools = 375 kg (Pallet)
S-200 5 kg
S-200 5 kg
S-300 15 kg
S-300 15 kg
B-300 15 kg
B-300 15 kg
BS-300 15 kg
BS-300 15 kg
S-200 box
S-200 box
B-300, BS-300, S-300 box
B-300, BS-300, S-300 box
Drums Packaging units
ECO-drum / 200 kg 2 drums = 400 kg (Pallet)
JUMBO-drum / 200 kg 2 drums = 400 kg (Pallet)
ECO-drum 200 kg
ECO-drum 200 kg
JUMBO-drum 200 kg
JUMBO-drum 200 kg
Rods

TIG-rods are packed in boxes of 10kg. The length is 1.000 mm.

Box 10 kg
Box 10 kg

MIG wires

Designation Item number Quantity in
stock [kg]
Wire electrode CuSi28L D=1,0mm 8,1462,03,10 330
Wire electrode CuSi28 D=1,2mm 8,1462,03,12 Not in stock
Wire electrode CuSi28 D=1,6mm 8,1462,03,16 195
Wire electrode CuSi28L Jumbo D=1,0mm 8,1462,08,10 400
Wire electrode CuSi28L Jumbo D=1,2mm 8,1462,08,12 1600
Wire electrode CuSi28L Jumbo D=1,6mm 8,1462,08,16 Not in stock
Wire electrode CuSi28L F200 D=1,0mm 8,1462,09,10 Not in stock
wire electrode CuSi28 F200 D=1,6mm 8,1462,09,16 Not in stock
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